Effect of cutting conditions on tool wear and wear mechanism in micro-milling of additively manufactured titanium alloy

K Aslantas, A Hasçelik, A Erçetin, M Danish… - Tribology …, 2024 - Elsevier
This study investigated the effects of different cutting conditions, including dry, flooded,
chilled air, and the minimum quantity lubrication (MQL), on cutting forces, burr width, tool …

Influence of tool wear on chip-like burr formation during micro-milling, and image processing based measurement of inwardly-deflected burrs

S Saha, SI Ansary, S Deb, PP Bandyopadhyay - Wear, 2023 - Elsevier
During micro-milling, the regular top-burrs usually bend in a direction laterally opposite to
the milled feature. This top-burr morphology changes as the cutting edge condition …

Evaluation of tool wear during micro-milling of ultrasonically assisted abrasive peened Ti-6Al-4V

R Yadav, M Kumar, ND Chakladar, AM Sidpara, S Paul - Wear, 2024 - Elsevier
When a cutting tool shears through a workpiece, the interaction causes wear of the tool
which is based on relative hardness, surface characteristics of the tool and the workpiece …

Non-destructive measurement of MUCT in micro-milling using surface topography generated by bi-planer size effects

S Saha, PP Bandyopadhyay - International Journal of Mechanical Sciences, 2024 - Elsevier
In mechanical micro-cutting, a Minimum Undeformed Chip Thickness (MUCT) is desired to
ensure chip formation by the round-edged tool. Although the MUCT controls several …

Numerical assessment of tool geometry for improving productivity in milling stainless steel 316 L

M Malekan, KL Madsen, J Airao, CF Ilvig… - … International Journal of …, 2025 - Springer
Improving the material removal rate (MRR) can significantly enhance the efficiency of the
milling operations during machining. However, increasing MRR develops a larger degree of …

[HTML][HTML] Micro End Mill Capability Improvement Due to Processing by Fast Argon Atoms and Deposition of Wear-Resistant Coating

S Grigoriev, A Metel, E Mustafaev, Y Melnik… - Metals, 2023 - mdpi.com
Micro-milling is widely used to make micro-channels in various fields. In this study, micro-
milling of rectangular bronze microchannels was carried out with carbide end mills with a …

Forecasting the Friction Coefficient of Rubbing Zirconia Ceramics by Titanium Alloy

A Salah, A Fathalla, E Eldesouky, W Li… - … Journal of Intelligent …, 2023 - Wiley Online Library
The thermal issues generated from friction are the key obstacle in the high‐performance
machining of titanium alloys. The friction between the workpiece being cut and the cutting …

Artificial Intelligence-Driven Modeling and Optimization for Machining of Engineering Composites

GC Behera, S Saha, S Deb - Forming and Machining of Polymers …, 2025 - taylorfrancis.com
Industry 4.0 drives the traditional “high-touch”(manpower-intensive) sectors for digital
transformation toward “high-tech”(technology-intensive) sectors through strategic adaptation …

Numerical Investigation on Dead Metal Zone Formation in Ploughing Dominant Micro-Orthogonal Cutting

S Ellappan, A Ahmed - Available at SSRN 5105765 - papers.ssrn.com
Ultra-fine finished components produced through micromachining are crucial for fabricating
3D micro-products in fields such as optical, biomedical, chemical and electro-mechanical …