[HTML][HTML] A review of principles and options for the re-use of machining chips by solid, semi-solid or melt-based processing

JW Murray, X **, CJ Cleaver, JMC Azevedo… - Journal of Materials …, 2024 - Elsevier
Machining chips are a potentially versatile material feedstock to be used in a range of solid-
state and melt based manufacturing processes. The poor current understanding of the …

[HTML][HTML] Friction stir powder additive manufacturing of Al 6061 alloy: Enhancing microstructure and mechanical properties by reducing thermal gradient

B Chaudhary, NK Jain, J Murugesan, V Patel - journal of materials research …, 2023 - Elsevier
Additive manufacturing of Al alloys by fusion-based processes often leads to higher thermal
gradients along the build direction resulting in anisotropy, and solidification-related defects …

Copper carbon composite wire with a uniform carbon dispersion made by friction extrusion

X Li, C Zhou, N Overman, X Ma, N Canfield… - Journal of Manufacturing …, 2021 - Elsevier
Copper-carbon composites are a group of materials with excellent mechanical, electrical,
thermal, and tribological properties. However, bulk size copper-carbon composites made by …

Effect of loading path on grain misorientation and geometrically necessary dislocation density in polycrystalline aluminum under reciprocating shear

W Fu, Y Li, S Hu, P Sushko, S Mathaudhu - Computational Materials …, 2022 - Elsevier
Solid phase processing (SPP) is a promising alloy fabrication technique to produce fine and
homogeneous grain structures for high-performance alloys. However, there is very limited …

Shear assisted processing and extrusion of enhanced strength aluminum alloy tubing

BS Taysom, N Overman, M Olszta… - International Journal of …, 2021 - Elsevier
Abstract Shear Assisted Processing and Extrusion (ShAPE) enables the extrusion of many
alloys with enhanced properties. In this study, ShAPE was used to extrude tubes of …

Friction extrusion of ODS copper rod made from powder

X Ma, E Nickerson, T Wang, D Zhang… - Journal of Manufacturing …, 2022 - Elsevier
Meters-long oxide dispersion strengthened copper rods were manufactured directly from
powder by a single-step process, called friction extrusion. The average grain size was 880 …

[HTML][HTML] Microstructure evolution and texture development during production of homogeneous fine-grained aluminum wire by friction extrusion

UFH Suhuddin, L Rath, RM Halak… - Materials Characterization, 2023 - Elsevier
This study aims to understand the microstructure evolution and texture development during
friction extrusion of aluminum alloys, focusing on AA7075 as exemplary alloy system …

[HTML][HTML] Unprecedented electrical performance of friction-extruded copper-graphene composites

B Gwalani, X Li, A Nittala, W Choi, M Reza-E-Rabby… - Materials & Design, 2024 - Elsevier
Copper-graphene composites show remarkable electrical performance surpassing
traditional copper conductors albeit at a micron scale; there are several challenges in …

Development and analysis of a powder bed friction stir (PBFS) additive manufacturing process for aluminum alloys: A study on friction-stirring pitch (ω/v) and print …

A Mukhopadhyay, P Saha, PK Singh, M Verma - Additive Manufacturing, 2023 - Elsevier
Metallic components fabricated with powder bed fusion additive manufacturing (AM)
processes are known to have defects arising from liquid-solid phase transformation. Friction …

Microstructure evolution, enhanced aging kinetics, and mechanical properties of AA7075 alloy after friction extrusion

R Kalsar, X Ma, J Darsell, D Zhang… - Materials Science and …, 2022 - Elsevier
In the present study we utilized Friction Extrusion (FE); a solid phase processing technique;
to produce fully consolidated dense 5 mm rods of AA7075 alloy. The combination of large …