Review of the advancements in aluminum and copper ultrasonic welding in electric vehicles and superconductor applications

M de Leon, HS Shin - Journal of Materials Processing Technology, 2022 - Elsevier
Ultrasonic welding (UW), a most promising solid-state welding technique, is being
developed for the automotive industry, more specifically, for joining components in electric …

Ultrasonic system and ultrasonic metal welding performance: A status review

XM Cheng, K Yang, J Wang, WT **ao… - Journal of Manufacturing …, 2022 - Elsevier
Ultrasonic metal welding (USMW) technology receives widespread attention because of its
advantages of environmental protection, high efficiency, high welding strength, and low joint …

Extreme measurements with photonic Doppler velocimetry (PDV)

DH Dolan - Review of Scientific Instruments, 2020 - pubs.aip.org
Photonic Doppler Velocimetry (PDV) is a fiber-based diagnostic for the extreme conditions
created by high-speed impact, explosive detonation, electrical pulsed power, and intense …

A state-of-the-art review on solid-state metal joining

W Cai, G Daehn, A Vivek, J Li… - Journal of …, 2019 - asmedigitalcollection.asme.org
This paper aims at providing a state-of-the-art review of an increasingly important class of
joining technologies called solid-state (SS) welding, as compared to more conventional …

Ultrasonic spot welding of aluminum alloys: A review

ZL Ni, FX Ye - Journal of Manufacturing Processes, 2018 - Elsevier
As a solid joining technique, ultrasonic spot welding is a promising spot welding process to
fabricate the aluminum alloy joints. This paper summarizes the current state of joining …

[HTML][HTML] Dissimilar metal joining of aluminum to steel by ultrasonic plus resistance spot welding-microstructure and mechanical properties

Y Lu, E Mayton, H Song, M Kimchi, W Zhang - Materials & Design, 2019 - Elsevier
A new joining method, ie ultrasonic plus resistance spot welding, is developed for dissimilar
metal joining of aluminum alloy (Al) to steel. In this method, a thin Al insert is first joined to a …

[HTML][HTML] Weld quality characterization by vibration analysis for ultrasonic metal welding processes

FW Müller, C Mirz, S Weil, A Schiebahn… - Journal of Advanced …, 2023 - Elsevier
Ultrasonic metal welding is an efficient, solid-state welding process that is well established
in the production of electrical equipment. However, isolated and untraceable failures …

Effects of welding pressure on high-power ultrasonic spot welding of Cu/Al dissimilar metals

H Li, B Cao - Journal of Manufacturing Processes, 2019 - Elsevier
Although high-power ultrasonic welding (HPUSW) can provide better welding results about
highly conductive materials, the welding mechanism is not well understood. In this study, the …

[HTML][HTML] Quality prediction of disturbed ultrasonic metal welds

FW Müller, A Schiebahn, U Reisgen - Journal of Advanced Joining …, 2022 - Elsevier
Abstract Ultrasonic Metal Welding is an industrially established welding process.
Applications such as wiring harness assemblies, battery cell production and joints in power …

Enhanced strength of ultrasonically-welded austenitic stainless steels joints by introducing dynamic recrystallization of interlayers

YT Chung, HE Chu, YH Juan, YL Yang, JY Lin - Scientific Reports, 2024 - nature.com
This study investigated the role of interfacial deformability in bond integrity and strength,
particularly in the production of robust joints between harder austenitic stainless steels (SS) …