Using machine learning to identify in-situ melt pool signatures indicative of flaw formation in a laser powder bed fusion additive manufacturing process

L Scime, J Beuth - Additive Manufacturing, 2019 - Elsevier
Because many of the most important defects in Laser Powder Bed Fusion (L-PBF) occur at
the size and timescales of the melt pool itself, the development of methodologies for …

Layer-wise anomaly detection and classification for powder bed additive manufacturing processes: A machine-agnostic algorithm for real-time pixel-wise semantic …

L Scime, D Siddel, S Baird, V Paquit - Additive Manufacturing, 2020 - Elsevier
Increasing industry acceptance of powder bed metal Additive Manufacturing requires
improved real-time detection and classification of anomalies. Many of these anomalies, such …

The effect of absorption ratio on meltpool features in laser-based powder bed fusion of IN718

M Khorasani, AH Ghasemi, M Leary… - Optics & Laser …, 2022 - Elsevier
The purpose of this research is to develop a hybrid experimental and computational model
to estimate the absorption of the laser for Laser-Based Powder Bed Fusion (LB-PBF) of …

Use of non-spherical hydride-dehydride (HDH) powder in powder bed fusion additive manufacturing

SP Narra, Z Wu, R Patel, J Capone, M Paliwal… - Additive …, 2020 - Elsevier
There is a growing interest in using recycled materials and economically produced powder
in additive manufacturing processes. State-of-the-art powder bed fusion additive …

Study of printability and porosity formation in laser powder bed fusion built hydride-dehydride (HDH) Ti-6Al-4V

Z Wu, M Asherloo, R Jiang, MH Delpazir… - Additive …, 2021 - Elsevier
Laser powder bed fusion (L-PBF) is a dominant process in the fast-emerging additive
manufacturing (AM) industry. Despite the many advantages that can be gained by adopting …

A comprehensive study on meltpool depth in laser-based powder bed fusion of Inconel 718

M Khorasani, AH Ghasemi, M Leary, L Cordova… - … International Journal of …, 2022 - Springer
One problematic task in the laser-based powder bed fusion (LB-PBF) process is the
estimation of meltpool depth, which is a function of the process parameters and …

[HTML][HTML] Impact of melt pool geometry variability on lack-of-fusion porosity and fatigue life in powder bed fusion-laser beam Ti–6Al–4V

JP Miner, A Ngo, C Gobert, T Reddy… - Additive …, 2024 - Elsevier
Powder bed fusion-laser beam (PBF-LB) parts experience a significant decline in fatigue
performance when process-induced defects are present. In this work, a decline in 4-point …

The influence of beam focus during laser powder bed fusion of a high reflectivity aluminium alloy—AlSi10Mg

S Patel, H Chen, M Vlasea, Y Zou - Additive Manufacturing, 2022 - Elsevier
The laser powder bed fusion (LPBF) of aluminium alloys is associated with numerous
challenges when compared to other commonly used alloys (eg, steels and titanium alloys) …

Benchmark models for conduction and keyhole modes in laser-based powder bed fusion of Inconel 718

M Khorasani, AH Ghasemi, M Leary, D Downing… - Optics & Laser …, 2023 - Elsevier
This study proposes a set of novel benchmarks to detect conduction and keyhole modes in
Laser-Based Powder Bed Fusion (LB-PBF) of Inconel 718. These proposed detection …

Laser-beam powder bed fusion of cost-effective non-spherical hydride-dehydride Ti-6Al-4V alloy

M Asherloo, Z Wu, MH Delpazir, E Ghebreiesus… - Additive …, 2022 - Elsevier
Abstract Hydride-dehydride (HDH) Ti-6Al-4V powders with non-spherical particle
morphology are typically not used in laser-beam powder bed fusion (LB-PBF). Here, HDH …