In-situ experimental and high-fidelity modeling tools to advance understanding of metal additive manufacturing

L Wang, Q Guo, L Chen, W Yan - International Journal of Machine Tools …, 2023 - Elsevier
Metal additive manufacturing has seen extensive research and rapidly growing applications
for its high precision, efficiency, flexibility, etc. However, the appealing advantages are still …

Multiscale plastic deformation in additively manufactured FeCoCrNiMox high-entropy alloys to achieve strength–ductility synergy at elevated temperatures

D Lin, J Hu, R Wu, Y Liu, X Li, MJ SaGong… - International Journal of …, 2024 - Elsevier
The application of structural metals in extreme environments necessitates materials with
superior mechanical properties. Mo-doped FeCoCrNi high-entropy alloys (HEAs) have …

[HTML][HTML] Understanding the strain localization in additively manufactured materials: Micro-scale tensile tests and crystal plasticity modeling

D Hu, Z Guo, N Grilli, A Tay, Z Lu, W Yan - International Journal of Plasticity, 2024 - Elsevier
Metallic parts fabricated by additive manufacturing (AM) usually exhibit unique
microstructures and non-negligible residual stresses compared with the counterparts …

[HTML][HTML] Dislocation structures formation induced by thermal stress in additive manufacturing: Multiscale crystal plasticity modeling of dislocation transport

D Hu, N Grilli, W Yan - Journal of the Mechanics and Physics of Solids, 2023 - Elsevier
The motion of dislocations governs the plastic deformation of crystalline materials, which in
turn determines the mechanical properties. The complex thermal history, large temperature …

[HTML][HTML] Effect of grain boundary misorientation and carbide precipitation on damage initiation: A coupled crystal plasticity and phase field damage study

M Salvini, N Grilli, E Demir, S He, T Martin… - International Journal of …, 2024 - Elsevier
A coupled crystal plasticity phase field damage framework has been developed and applied
to modelling damage initiation. A novel implementation of a grain misorientation angle …

[HTML][HTML] Simulating chemical mixing and molten pool shape in dissimilar welds using thermal fluid dynamics

P Esmati, T Flint, F Akyel, S Olschok, U Reisgen… - International Journal of …, 2024 - Elsevier
Estimating the properties of dissimilar metal welded joints made using modern high-energy
beam techniques presents significant challenges due to the complex nature of the process …

Origin of thermal deformation induced crystallization and microstructure formation in additive manufactured FCC, BCC, HCP metals and its alloys

J Peng, J Li, B Liu, Q Fang, PK Liaw - International Journal of Plasticity, 2024 - Elsevier
The additive manufacturing (AM) technology has received the widespread attention in the
industrial application because of its unique ability to achieve the complex shape and ideal …

[HTML][HTML] Multi-scale model to simulate stress directionality in laser powder bed fusion: application to thin-wall part failure

R Tangestani, A Chakraborty, T Sabiston, L Yuan… - Materials & Design, 2023 - Elsevier
In this study, line heat inputs are lumped to improve the computational efficiency while
preserving stress directionality in laser powder bed fusion (LPBF). The lumped hybrid line …

A semi-analytical model for rapid prediction of residual stress and deformation in laser powder bed fusion

ZJ Li, HL Dai, Y Yao, JL Liu - Applied Mathematical Modelling, 2024 - Elsevier
The build-up of residual stress and the resultant deformation in laser powder bed fusion
(LPBF) play vital roles in the performance of the as-built parts. Due to the complex physical …