Electric vehicle battery systems are made up of a variety of different materials, each battery
system contains hundreds of batteries. There are many parts that need to be connected in …

Electric vehicles' batteries, referred to as Battery Packs (BPs), are composed of
interconnected battery cells and modules. The utilisation of different materials …

The escalation in electric vehicle (EV) adoption necessitates advanced laser joining
techniques for critical battery pack components. However, using a standard Gaussian single …

Ga elements with different contents (0.1–1.5 wt%) were melted into the Zn-15Al filler metal to
change the microstructure and thus improve the properties of the Cu/Al joints. The results …

Laser dissimilar welding (LDW) has received substantial interest in manufacturing due to its
advantages in enhancing product performance. However, offline quality monitoring remains …

Abstract Superior Al/Cu dissimilar metal joints is crucial for the development of the new
energy electric vehicle industry. This study aims to enhance the mechanical properties of …

This paper presents a feasibility study on the fabrication of butt joints in copper-aluminium
(hybrid) busbars by means of an innovative joining by plastic deformation process. The …

The demand for lithium-ion batteries (LIBs) has increased significantly, leading to an
increased focus on high quality production methods. In response to this growing demand …

Aluminum alloy and copper used in lithiumion batteries have low absorption and high
reflectivity, so it is difficult to obtain stable joint strength when laser welding is applied. In …

Dissimilar welding between aluminium and copper thin sheets has gained industrial interest
over the last decade due to its applications in many industries, mainly in the field of e …