Effect of cutting conditions on tool wear and wear mechanism in micro-milling of additively manufactured titanium alloy

K Aslantas, A Hasçelik, A Erçetin, M Danish… - Tribology …, 2024 - Elsevier
This study investigated the effects of different cutting conditions, including dry, flooded,
chilled air, and the minimum quantity lubrication (MQL), on cutting forces, burr width, tool …

Tool wear induced burr formation and concomitant reduction in MQL wetting capability in micro-milling

S Saha, S Deb, PP Bandyopadhyay - International Journal of Mechanical …, 2023 - Elsevier
Abstract During Minimum Quantity Lubrication (MQL), ensuring the reachability of the oil
droplets to the cutting region is important to achieve better lubrication effect and enhanced …

Influence of tool wear on chip-like burr formation during micro-milling, and image processing based measurement of inwardly-deflected burrs

S Saha, SI Ansary, S Deb, PP Bandyopadhyay - Wear, 2023 - Elsevier
During micro-milling, the regular top-burrs usually bend in a direction laterally opposite to
the milled feature. This top-burr morphology changes as the cutting edge condition …

Online tool condition monitoring in micromilling using LSTM

A Manwar, A Varghese, S Bagri, SS Joshi - Journal of Intelligent …, 2023 - Springer
High-quality and cost-effective production in micro-milling involves the use of tools of
diameter 50–800 μ m, at high rotational speeds, along complex tool paths. These tools are …

Evaluation of tool wear during micro-milling of ultrasonically assisted abrasive peened Ti-6Al-4V

R Yadav, M Kumar, ND Chakladar, AM Sidpara, S Paul - Wear, 2024 - Elsevier
When a cutting tool shears through a workpiece, the interaction causes wear of the tool
which is based on relative hardness, surface characteristics of the tool and the workpiece …

Tool wear in micromilling: a review

A Mamedov, A Dinc, MA Guler, M Demiral… - The International Journal …, 2025 - Springer
This article provides an overview of micromilling operation with a focus on the tool wear and
discusses prediction models, monitoring techniques, wear mechanisms, measurement …

[HTML][HTML] Monitoring built-up edge, chip**, thermal cracking, and plastic deformation of milling cutter inserts through spindle vibration signals

K Jatakar, V Shah, R Binali, E Salur, H Sağlam… - Machines, 2023 - mdpi.com
Condition monitoring provides insights into the type of damage occurring in the cutting tool
during machining to facilitate its timely maintenance or replacement. By detecting and …

The modelling and analysis of micro-milling forces for fabricating thin-walled micro-parts considering machining dynamics

P Wang, Q Bai, K Cheng, L Zhao, H Ding - Machines, 2022 - mdpi.com
In the fabrication process of thin-walled micro-parts, both micro-cutting tools and thin-walled
micro-parts have the characteristics of small size and low stiffness. Therefore, the …

A visual analytical method for evaluating tool flank wear volumes of micro-milling cutters with AKAZE features matching: A preliminary study

Y Zhang, S Gao, X Duan, K Zhu - Wear, 2025 - Elsevier
Tool wear is one of the most important factors restricting the development and application of
micro-milling technology. In order to accurately evaluate the tool wear features in the micro …

Assessment of the chip** process of beech (Fagus sylvatica L.) wood: knives wear, chemical and microscopic analysis of wood

J Krilek, I Čabalová, E Výbohová… - … Material Science & …, 2024 - Taylor & Francis
The objective of this work was to investigate the rate of knife wear during the beech wood
chip** process and to evaluate the changes in the chemical and microscopic structure of …