Friction stir based welding, processing, extrusion and additive manufacturing

FC Liu, AH Feng, X Pei, Y Hovanski, RS Mishra… - Progress in Materials …, 2024 - Elsevier
Friction stir welding and processing enabled the creation of stronger joints, novel ultrafine-
grained metals, new metal matrix composites, and multifunctional surfaces at user-defined …

[HTML][HTML] Review on mechanical joining by plastic deformation

G Meschut, M Merklein, A Brosius, D Drummer… - Journal of Advanced …, 2022 - Elsevier
Mechanical joining technologies are increasingly used in multi-material lightweight
constructions and offer opportunities to create versatile joining processes due to their low …

Strengthening flat-die friction self-pierce riveting joints via manipulating stir zone geometry by tailored rivet structures

B Zhang, Y Ma, F Yu, Y Liu, E Zhou, Z Fan, E Ge… - International Journal of …, 2024 - Elsevier
Achieving high-strength joints with flat surfaces is of significant importance for reducing wind
resistance and enhancing aesthetic appeal. In this study, a novel flat-die friction self-piercing …

Unraveling precipitation evolution and strengthening function of the Al-Zn-Mg-Cu alloys with various Zn contents: Multiple experiments and integrated internal-state …

J Tang, M Liu, G Bo, F Jiang, C Luo, J Teng… - Journal of Materials …, 2022 - Elsevier
Zn content is one of the most concerned factors in the development of next generation ultra-
strength Al-Zn-Mg-Cu alloys owing to its essential role in precipitation strengthening. In the …

Flow drill screw (FDS) technique: a state-of-the-art review

Y Liu, Y Ma, M Lou, H Zhao, Y Li - Journal of Manufacturing Processes, 2023 - Elsevier
Flow drill screw (FDS) technique combines the friction drilling and thread forming processes
into one single operation, and has been widely adopted in the automotive industry. Because …

[HTML][HTML] Efficiently manufacturing large-scale isotropic Al7075 alloy sheets with submicron grain by multidirectional rotary forging

X Hu, X Han, F Chai, W Zhuang, F Zheng, F Yin, L **e… - Materials & Design, 2024 - Elsevier
Aluminum alloy sheets with higher isotropy and finer grains possess larger post-formability
and better mechanical properties. However, it is extremely difficult to simultaneously realize …

Effect of temperature and material flow gradients on mechanical performances of friction stir welded AA6082-T6 joints

X Ma, S Xu, F Wang, Y Zhao, X Meng, Y **e, L Wan… - Materials, 2022 - mdpi.com
The temperature and material flow gradients along the thick section of the weld seriously
affect the welding efficiency of friction stir welding in medium-thick plates. Here, the effects of …

Analysis of joint formation mechanisms for self-piercing riveting (SPR) process with varying joining parameters

H Zhao, L Han, Y Liu, X Liu - Journal of Manufacturing Processes, 2022 - Elsevier
By combining experimental SPR tests with a finite element (FE) model, the influences of top
sheet thickness (T t), bottom sheet thickness (T b) and rivet length (L) on the joint formation …

Formation mechanism and mechanical strength evaluation of hybrid riveted/solid-state bonded aluminium alloy joint

Y Liu, Y Ma, M Lou, B Yang, H Shan, H Zhao, Y Li - Thin-Walled Structures, 2023 - Elsevier
In this research, an improved friction self-piercing riveting (F-SPR) process with internally
threaded rivet and flat die was proposed to achieve hybrid riveted/solid-state bonded …

Study on the failure mechanism and mechanical properties of multi-layer hole-drilled self-piercing riveted three-layer steel/aluminum hybrid joints

C Wang, W Yu, A Cheng, Z He - Engineering Failure Analysis, 2024 - Elsevier
To promote the application of the three-layer steel/aluminum hybrid sheet in the lightweight
vehicle body, the multi-layer hole-drilled self-piercing riveting (MH-SPR) process is …