[HTML][HTML] Mechanistic models for additive manufacturing of metallic components

HL Wei, T Mukherjee, W Zhang, JS Zuback… - Progress in Materials …, 2021 - Elsevier
Additive manufacturing (AM), also known as 3D printing, is gaining wide acceptance in
diverse industries for the manufacturing of metallic components. The microstructure and …

[HTML][HTML] Metal vaporization and its influence during laser powder bed fusion process

J Liu, P Wen - Materials & Design, 2022 - Elsevier
Laser powder bed fusion (LPBF) is a key metal additive manufacturing process and has
attracted increasing attention both in academia and industry. An essential physical issue …

Critical instability at moving keyhole tip generates porosity in laser melting

C Zhao, ND Parab, X Li, K Fezzaa, W Tan, AD Rollett… - Science, 2020 - science.org
Laser powder bed fusion is a dominant metal 3D printing technology. However, porosity
defects remain a challenge for fatigue-sensitive applications. Some porosity is associated …

[HTML][HTML] Keyhole-induced porosities in Laser-based Powder Bed Fusion (L-PBF) of Ti6Al4V: High-fidelity modelling and experimental validation

M Bayat, A Thanki, S Mohanty, A Witvrouw, S Yang… - Additive …, 2019 - Elsevier
Metal additive manufacturing, despite of offering unique capabilities eg unlimited design
freedom, short manufacturing time, etc., suffers from raft of intrinsic defects. Porosity is of the …

Mechanism of keyhole pore formation in metal additive manufacturing

L Wang, Y Zhang, HY Chia, W Yan - npj Computational Materials, 2022 - nature.com
During metal additive manufacturing, the porosity of the as-built part deteriorates the
mechanical property and even hinders the further application of metal additive …

Laser melting modes in metal powder bed fusion additive manufacturing

C Zhao, B Shi, S Chen, D Du, T Sun, BJ Simonds… - Reviews of Modern …, 2022 - APS
In the laser powder bed fusion additive manufacturing of metals, extreme thermal conditions
create many highly dynamic physical phenomena, such as vaporization and recoil …

[HTML][HTML] Holistic computational design within additive manufacturing through topology optimization combined with multiphysics multi-scale materials and process …

M Bayat, O Zinovieva, F Ferrari, C Ayas… - Progress in Materials …, 2023 - Elsevier
Additive manufacturing (AM) processes have proven to be a perfect match for topology
optimization (TO), as they are able to realize sophisticated geometries in a unique layer-by …

In-situ experimental and high-fidelity modelling tools to advance understanding of metal additive manufacturing

L Wang, Q Guo, L Chen, W Yan - International Journal of Machine Tools …, 2023 - Elsevier
Metal additive manufacturing has seen extensive research and rapidly growing applications
for its high precision, efficiency, flexibility, etc. However, the appealing advantages are still …

Multiphysics modelling of lack-of-fusion voids formation and evolution in IN718 made by multi-track/multi-layer L-PBF

M Bayat, S Mohanty, JH Hattel - International Journal of Heat and Mass …, 2019 - Elsevier
Laser-based powder bed fusion (L-PBF) is a branch of additive manufacturing technology
which is considered to be a superior process due to its capability of producing complex …

Elucidating the effect of preheating temperature on melt pool morphology variation in Inconel 718 laser powder bed fusion via simulation and experiment

Q Chen, Y Zhao, S Strayer, Y Zhao, K Aoyagi… - Additive …, 2021 - Elsevier
In laser powder bed fusion (L-PBF) additive manufacturing, the mechanical performance,
microstructure and defects of fabricated parts are closely associated with the melt pool …