Defects and anomalies in powder bed fusion metal additive manufacturing

A Mostafaei, C Zhao, Y He, SR Ghiaasiaan… - Current Opinion in Solid …, 2022 - Elsevier
Metal additive manufacturing is a disruptive technology that is revolutionizing the
manufacturing industry. Despite its unrivaled capability for directly fabricating metal parts …

Multi-scale defects in powder-based additively manufactured metals and alloys

J Fu, H Li, X Song, MW Fu - Journal of Materials Science & Technology, 2022 - Elsevier
Defect formation is a critical challenge for powder-based metal additive manufacturing (AM).
Current understanding on the three important issues including formation mechanism …

Defects in additive manufactured metals and their effect on fatigue performance: A state-of-the-art review

N Sanaei, A Fatemi - Progress in Materials Science, 2021 - Elsevier
Additive manufacturing (AM) is emerging as an alternative to conventional subtractive
manufacturing methods with the goal to deliver unique and complex net or near-net shaped …

Defect structure process maps for laser powder bed fusion additive manufacturing

JV Gordon, SP Narra, RW Cunningham, H Liu… - Additive …, 2020 - Elsevier
Accurate detection, characterization, and prediction of defects has great potential for
immediate impact in the production of fully-dense and defect free metal additive …

Prediction of lack-of-fusion porosity for powder bed fusion

M Tang, PC Pistorius, JL Beuth - Additive Manufacturing, 2017 - Elsevier
A geometry-based simulation is used to predict porosity caused by insufficient overlap of
melt pools (lack of fusion) in powder bed fusion. The inputs into the simulation are hatch …

Machine-learning assisted laser powder bed fusion process optimization for AlSi10Mg: New microstructure description indices and fracture mechanisms

Q Liu, H Wu, MJ Paul, P He, Z Peng, B Gludovatz… - Acta Materialia, 2020 - Elsevier
In this study, a machine-learning approach based on Gaussian process regression was
developed to identify the optimized processing window for laser powder bed fusion (LPBF) …

Metal additive manufacturing: a review of mechanical properties

JJ Lewandowski, M Seifi - Annual review of materials research, 2016 - annualreviews.org
This article reviews published data on the mechanical properties of additively manufactured
metallic materials. The additive manufacturing techniques utilized to generate samples …

Effect of laser power on defect, texture, and microstructure of a laser powder bed fusion processed 316L stainless steel

H Choo, KL Sham, J Bohling, A Ngo, X **ao, Y Ren… - Materials & Design, 2019 - Elsevier
The effect of laser power on defect characteristics, microstructure development, constituent
phases, and crystallographic texture was studied on a laser powder bed fusion (L-PBF) …

Geometrical metrology for metal additive manufacturing

RK Leach, D Bourell, S Carmignato, A Donmez… - CIRP annals, 2019 - Elsevier
The needs, requirements, and on-going and future research issues in geometrical metrology
for metal additive manufacturing are addressed. The infrastructure under development for …

The effect of powder oxidation on defect formation in laser additive manufacturing

CLA Leung, S Marussi, M Towrie, RC Atwood… - Acta Materialia, 2019 - Elsevier
Understanding defect formation during laser additive manufacturing (LAM) of virgin, stored,
and reused powders is crucial for the production of high quality additively manufactured …