Additive manufacturing of nickel-based superalloys: A state-of-the-art review on process-structure-defect-property relationship

A Mostafaei, R Ghiaasiaan, IT Ho, S Strayer… - Progress in Materials …, 2023 - Elsevier
Fusion-based additive manufacturing (AM) has significantly grown to fabricate Nickel-based
superalloys with design freedom across multiple length scales. Several phenomena such as …

Control of grain structure, phases, and defects in additive manufacturing of high-performance metallic components

T Mukherjee, JW Elmer, HL Wei, TJ Lienert… - Progress in Materials …, 2023 - Elsevier
The properties and serviceability of 3D-printed metal parts depend on a variety of attributes.
These include the chemical composition, phases, morphology, spatial distributions of grain …

[HTML][HTML] Mechanistic models for additive manufacturing of metallic components

HL Wei, T Mukherjee, W Zhang, JS Zuback… - Progress in Materials …, 2021 - Elsevier
Additive manufacturing (AM), also known as 3D printing, is gaining wide acceptance in
diverse industries for the manufacturing of metallic components. The microstructure and …

The role of side-branching in microstructure development in laser powder-bed fusion

MS Pham, B Dovgyy, PA Hooper, CM Gourlay… - Nature …, 2020 - nature.com
In-depth understanding of microstructure development is required to fabricate high quality
products by additive manufacturing (for example, 3D printing). Here we report the governing …

Microstructural control in metal laser powder bed fusion additive manufacturing using laser beam sha** strategy

R Shi, SA Khairallah, TT Roehling, TW Heo… - Acta Materialia, 2020 - Elsevier
Additive manufacturing (AM) promises to revolutionize manufacturing by producing complex
parts with tailored mechanical properties through local microstructure control. The main …

Grain refinement of alloys in fusion-based additive manufacturing processes

D Zhang, A Prasad, MJ Bermingham, CJ Todaro… - … Materials Transactions A, 2020 - Springer
One of the less desirable aspects of fusion-based additive manufacturing is the propensity
for coarse columnar grain structures crossing build layers to form. This paper initially …

Electron beam metal additive manufacturing: Defects formation and in-process control

Y Shi, S Gong, H Xu, G Yang, J Qiao, Z Wang… - Journal of Manufacturing …, 2023 - Elsevier
Electron beam heat source has certain advantages in processing some special high-
performance materials because of its high energy efficiency and the ability to use its own …

[HTML][HTML] Layer-wise engineering of grain orientation (LEGO) in laser powder bed fusion of stainless steel 316L

KA Sofinowski, S Raman, X Wang, B Gaskey… - Additive …, 2021 - Elsevier
Additive manufacturing (AM) has opened new possibilities for site-specific microstructure
control of metal alloys. In laser powder bed fusion (LPBF) AM, the microstructure can be …

A state-of-the-art review on fatigue performance of powder bed fusion-built alloy 718

E Sadeghi, P Karimi, R Esmaeilizadeh, F Berto… - Progress in Materials …, 2023 - Elsevier
Abstract Alloy 718 is a Ni-Fe-based superalloy, which has been successfully adapted to
powder bed fusion (PBF) additive manufacturing because of the alloy's adaptability with …

Manipulating molten pool dynamics during metal 3D printing by ultrasound

Z Yang, S Wang, L Zhu, J Ning, B **n, Y Dun… - Applied Physics …, 2022 - pubs.aip.org
Ultrasound-assisted direct energy deposition (UADED) attracts increasing attention due to
its capability to tailor the grain structure. However, the involved molten pool dynamics …