Metal powder feedstock evaluation and management for powder bed fusion: a review of literature, standards, and practical guidelines

DW Gibbons, P Govender… - Progress in additive …, 2024 - Springer
Metal powders are key to metal additive manufacturing technologies such as powder bed
fusion. These powder feedstocks experience a range of forces and physical phenomena …

Effect of NiCoFeAlTi high entropy intermetallic reinforcement particle size on the microstructure and mechanical properties of CoCrFeMnNi high-entropy alloy …

Z Zhang, P Ma, Y Fang, Z Yang, N Zhang… - Journal of Alloys and …, 2023 - Elsevier
The particle size of the reinforcement affects the microstructure and mechanical properties of
the composites fabricated by selective laser melting. The powder bed characteristics were …

Effect of powder morphology on flowability and spreading behavior in powder bed fusion additive manufacturing process: a particle-scale modeling study

S Yim, H Bian, K Aoyagi, K Yamanaka, A Chiba - Additive Manufacturing, 2023 - Elsevier
Improving the quality of the powder bed is of great interest in the powder bed fusion-based
additive manufacturing (PBF-AM) process to reduce micro-defects in the final product. We …

Powder spreading mechanism in laser powder bed fusion additive manufacturing: Experiments and computational approach using discrete element method

U Habiba, RJ Hebert - Materials, 2023 - mdpi.com
Laser powder bed fusion (LPBF) additive manufacturing (AM) has been adopted by various
industries as a novel manufacturing technology. Powder spreading is a crucial part of the …

[HTML][HTML] Understanding the structure and dynamics of local powder packing density variations in metal additive manufacturing using set Voronoi analysis

A Phua, J Smith, CHJ Davies, PS Cook, GW Delaney - Powder Technology, 2023 - Elsevier
In powder bed fusion (PBF), the global packing density is an important property used to
quantify the bulk behaviour of the powder. However, packing density can be highly non …

[HTML][HTML] Additive manufacturing of novel aluminium matrix composites with enhanced strength and processability via boron nitride functionalization

G Del Guercio, F Bosio, C Phutela, S Robertson… - Additive Manufacturing …, 2024 - Elsevier
The present work systematically investigates the effects of BN nanopowder functionalization
on the processability, microstructure and tensile response of the custom Powder Bed Fusion …

[HTML][HTML] Investigation of Metal Powder Blending for PBF-LB/M Using Particle Tracing with Ti-6Al-4V

I Ludwig, A Gerassimenko, P Imgrund - Journal of Manufacturing and …, 2024 - mdpi.com
Laser-based powder bed fusion of metals (PBF-LB/M) is the most used additive
manufacturing (AM) technology for metal parts. Nevertheless, challenges persist in …

Insights into powder coating excellence: Unveiling the effects of particle-size distribution

X Zhu, J **e, H Zhang, W Liu, H Zhang, J Zhu - Progress in Organic …, 2024 - Elsevier
Particle-size distribution (PSD) significantly influences the performance of powder coatings.
In this study, polyester-coating powders with similar median diameters (D 50) but varying …

[HTML][HTML] Impact of powder properties on deoxidation and densification of carbon steels during powder bed fusion–Laser beam

W Hearn, L Cordova, A Raza, A Dahl-Jendelin… - Powder Technology, 2024 - Elsevier
This work examined the influence of powder properties on deoxidation and densification of
carbon steels during powder bed fusion-laser beam (PBF-LB) at compositions between 0.06 …

[HTML][HTML] Comparative evaluation of powder spreading strategies to enhance powder bed quality in powder bed fusion additive manufacturing: A DEM simulation study

S Yim, H Wang, K Aoyagi, K Yamanaka, A Chiba - Powder Technology, 2025 - Elsevier
In this study, we proposed alternative spreading techniques aimed at enhancing the powder
bed properties in powder bed fusion additive manufacturing, utilizing discrete element …