Overcoming challenges: advancements in cutting techniques for high strength-toughness alloys in aero-engines

B Zhao, Y Wang, J Peng, X Wang, W Ding… - … Journal of Extreme …, 2024 - iopscience.iop.org
Aero-engines, the core of air travel, rely on advanced high strength-toughness alloys
(THSAs) such as titanium alloys, nickel-based superalloys, intermetallics, and ultra-high …

Review on 3D printing techniques for cutting tools with cooling channels

AS SS, B Muralidharan - Heliyon, 2023 - cell.com
This review paper critically emphasizes the possibilities and recent developments for
producing high-performance conventional cutting tools that are in demand in the traditional …

3D printing for ultra-precision machining: current status, opportunities, and future perspectives

T He, WS Yip, EH Yan, J Tang, M Rehan… - Frontiers of Mechanical …, 2024 - Springer
Additive manufacturing, particularly 3D printing, has revolutionized the manufacturing
industry by allowing the production of complex and intricate parts at a lower cost and with …

Deep-learning-assisted online surface roughness monitoring in ultraprecision fly cutting

A Shehzad, XT Rui, YY Ding, JS Zhang… - Science China …, 2024 - Springer
Surface roughness is one of the most critical attributes of machined components, especially
those used in high-performance systems. Online surface roughness monitoring offers …

Non-linear diamond material removal at increased sliding velocities in ultra-precision grinding

R Zhang, Z Wang, R Cheng, Z Li, R Tan… - Diamond and Related …, 2024 - Elsevier
Single crystal diamond machining primarily relies on mechanical grinding, traditionally
guided by the simplistic concept of a linear removal rate. However, this conventional …

Experimental investigations on the development of hybrid optical surfaces by using ultra-precision machining

KK Prasad, VS Negi, R Sharma, V Mishra… - Machining Science …, 2025 - Taylor & Francis
Hybrid optical surfaces are gaining attention for system miniaturization and enhanced
optical throughput, but challenges arise in creating precise tool paths for dual profiles with …

Design and Study of Machine Tools for the Fly-Cutting of Ceramic-Copper Substrates

C Zhang, J Sun, J Zhou, X Chen - Materials, 2024 - mdpi.com
Ceramic-copper substrates, as high-power, load-bearing components, are widely used in
new energy vehicles, electric locomotives, high-energy lasers, integrated circuits, and other …

[HTML][HTML] Ultra-short pulsed laser processing of single crystalline diamonds for tooling applications

K Michael, L Greiner, P Dreizehnter, J Weixler… - Journal of Laser …, 2023 - pubs.aip.org
This study investigates the feasibility of using ultra-short pulsed (USP) lasers to fabricate
single crystalline diamond (SCD) tools. SCD has exceptional mechanical, tribological, and …