Melt Pool Simulation Technology of Laser Powder Bed Fusion: A Review

D Tang, Y Hu, L Yang, C Yan, Y Shi - JOM, 2024 - Springer
Laser powder bed fusion (L-PBF) involves the coupling of multiple physical fields at different
scales. Capturing the dynamic flow and thermal behavior of the melt pool during the L-PBF …

A comprehensive comparison of modeling strategies and simulation techniques applied in powder-based metallic additive manufacturing processes

Y Jia, H Naceur, Y Saadlaoui, L Dubar… - Journal of Manufacturing …, 2024 - Elsevier
Additive manufacturing processes have been attracting extensive attention and develo**
greatly in recent years. These processes have been widely studied by industrial and …

Temperature-dependent modified inherent strain method for predicting residual stress and distortion of Ti6Al4V walls manufactured by wire-arc directed energy …

W Dong, XA Jimenez, AC To - Additive Manufacturing, 2023 - Elsevier
As an additive manufacturing (AM) process, wire-arc directed energy deposition (DED) has
drawn increasing attention due to its ability to print large metal parts. However, the heat …

[HTML][HTML] Advancing efficiency and reliability in thermal analysis of laser powder-bed fusion

P Scheel, R Wrobel, B Rheingans, T Mayer… - International Journal of …, 2023 - Elsevier
In laser based powder-bed fusion of metals (PBF-LB/M), parts are fabricated by melting
layers of powder using a high-intensity laser beam. During this process, the material is …

A semi-analytical approach for analysis of thermal behaviors coupling heat loss in powder bed fusion

ZJ Li, HL Dai, J Xu, ZW Huang - International Journal of Heat and Mass …, 2023 - Elsevier
The build-up of the heat losses induced by a high-temperature gradient during laser additive
manufacturing process has a significant effect on the thermal behaviors and the formation of …

A semi-analytical model for rapid prediction of residual stress and deformation in laser powder bed fusion

ZJ Li, HL Dai, Y Yao, JL Liu - Applied Mathematical Modelling, 2024 - Elsevier
The build-up of residual stress and the resultant deformation in laser powder bed fusion
(LPBF) play vital roles in the performance of the as-built parts. Due to the complex physical …

[HTML][HTML] A macroscale thermal simulation strategy with track-scale resolution for laser powder bed fusion

M Liu, LNS Chiu, D Liu, A Huang, C Davies, X Wu… - Materials & Design, 2023 - Elsevier
Numerical modelling is an effective tool to investigate the rapid temperature cycling in laser
powder bed fusion. However, the high computational cost limits the modelling of part-scale …

[HTML][HTML] A micromechanically motivated multiscale approach for residual distortion in laser powder bed fusion processes

I Noll, L Koppka, T Bartel, A Menzel - Additive Manufacturing, 2022 - Elsevier
For the broader industrial usage of metal additive manufactured parts, especially made by
laser powder bed fusion, a better prediction and understanding of the warpage and of …

[HTML][HTML] Application of melt pool profiles for parameter calibration of Goldak's heat source model

X Hu, LNS Chiu, A Huang, M Liu, W Yan - Additive Manufacturing, 2024 - Elsevier
Goldak's ellipsoidal heat source model is widely accepted in laser powder bed fusion
(LPBF) process simulations. The model is dependent on three inherent flux distribution …

Laser-particle interaction-based heat source model of laser powder bed fusion additive manufacturing

XX Yao, Z Zhang - Optics & Laser Technology, 2022 - Elsevier
The use of powder is one of the special features in laser powder bed fusion additive
manufacturing (L-PBF AM). How the powder affects the L-PBF process is the basic …