Mechanical Structuring of Lithium‐Ion Battery Electrodes Using an Embossing Roller

J Keilhofer, LWF Schaffranka, A Wuttke… - Energy …, 2023 - Wiley Online Library
Highly performing lithium‐ion batteries are essential for the electrification of the transport
sector. However, the two performance criteria, high power density and high energy density …

Advancing lithium-ion battery manufacturing: novel technologies and emerging trends

A Ghasemi Yeklangi, A Ghafari, F Asgari Sima… - Journal of Applied …, 2024 - Springer
Lithium-ion batteries (LIBs) have attracted significant attention due to their considerable
capacity for delivering effective energy storage. As LIBs are the predominant energy storage …

Measuring Instruments for Characterization of Intermediate Products in Electrode Manufacturing of Lithium‐Ion Batteries

S Haghi, M Leeb, A Molzberger, R Daub - Energy Technology, 2023 - Wiley Online Library
Electrode manufacturing is considered the core of lithium‐ion battery cell production, with
irreversible impacts on the electrochemical performance of the battery cell. The process …

Influence of electrode corrugation after calendering on the geometry of single electrode sheets in battery cell production

D Mayer, B Schwab, J Fleischer - Energy Technology, 2023 - Wiley Online Library
Calendering is an essential process step in battery cell production. By selective compaction
of the material, the performance of the battery cell can be optimized. During processing …

Analysis of wrinkles and corrugations in the electrode calendering process

Z Fu, Z Xu, L Peng, M Fu - Materials and Manufacturing Processes, 2025 - Taylor & Francis
Calendering is a crucial process in manufacturing of lithium-ion batteries electrodes.
Wrinkles and corrugations are the main manufacturing defects in the calendering process …

Methodology for the characterization and understanding of longitudinal wrinkling during calendering of lithium-ion and sodium-ion battery electrodes

AK Wurba, J Klemens, D Mayer, C Reusch, L Altmann… - Procedia CIRP, 2023 - Elsevier
The manufacturing of lithium-ion battery (LIB) cells is following a complex process chain in
which the individual process steps influence the subsequent ones. Meanwhile, increasing …

Material Lateral Position Guiding During Calendering Process Via Material Width Change Modeling and Model Predictive Control

H Chen, J Ni, Y Lou - Journal of Manufacturing …, 2025 - asmedigitalcollection.asme.org
One of important control problems in calendering system is the web lateral position control:
during calendering, the web deforms with a reduction of thickness and an expansion in …

Long living human-machine systems in construction and production enabled by digital twins: Exploring applications, challenges, and pathways to sustainability

B Vogel-Heuser, F Hartl, M Wittemer, J Zhao… - at …, 2024 - degruyter.com
In the industrial sector, products evolve significantly over their operational life. A key
challenge has been maintaining precise, relevant engineering data. This paper explores the …

Analysis of longitudinal wrinkle formation during calendering of NMC811 cathodes under variation of different process parameters

AK Wurba, L Altmann, J Fleischer - Production Engineering, 2024 - Springer
The requirements for the lithium-ion battery (LIB) are constantly increasing. In the nearer
future, batteries need to be even more powerful, safer and cheaper. One lever is the …

Improving Nonuniform Utilization of Li-Ion Pouch Cells Using Tapered Electrodes Through Calendering

C Cho, S Kelley, JG Tylka, M He… - International …, 2023 - asmedigitalcollection.asme.org
Large format lithium-ion pouch cells can have fewer tabs, less packaging material and
interconnects, and lower cost but nonuniform material utilization reduces the achievable …