A review of tool wear estimation using theoretical analysis and numerical simulation technologies

B Li - International Journal of Refractory Metals and Hard …, 2012 - Elsevier
A thorough understanding of the material removal process in cutting is essential in selecting
the tool material and in design, and also in assuring consistent dimensional accuracy and …

[HTML][HTML] Physics based models for characterization of machining performance–A critical review

H Attia, A Sadek, Y Altintas, A Matsubara… - CIRP Journal of …, 2024 - Elsevier
This paper presents a comprehensive review of the concept of machinability by considering
the dynamic, tribological, and thermo-mechanical interactions encountered at the tool-chip …

Numerical and experimental study of dry cutting for an aeronautic aluminium alloy (A2024-T351)

T Mabrouki, F Girardin, M Asad, JF Rigal - International Journal of Machine …, 2008 - Elsevier
In the present contribution, numerical and experimental methodologies concerning
orthogonal cutting are proposed in order to study the dry cutting of an aeronautic aluminium …

Application of the Coupled Eulerian-Lagrangian (CEL) method to the modeling of orthogonal cutting

F Ducobu, E Rivière-Lorphèvre, E Filippi - European Journal of Mechanics …, 2016 - Elsevier
Numerical modeling of metal cutting is a complex problem involving many nonlinear and
coupled phenomena (high speed, large strains, large strain-rates, heat generation, etc.) …

A contribution to a qualitative understanding of thermo-mechanical effects during chip formation in hard turning

T Mabrouki, JF Rigal - Journal of Materials Processing Technology, 2006 - Elsevier
This contribution deals with thermo-mechanical effects on chip morphology. Only the case of
hard turning of AISI4340 steel (47 HRC) is treated. The study proves that serrated chip …

Chip formation in orthogonal cutting considering interface limiting shear stress and damage evolution based on fracture energy approach

YC Zhang, T Mabrouki, D Nelias, YD Gong - Finite elements in analysis and …, 2011 - Elsevier
Modeling of metal cutting has proved to be particularly complex, especially for tool–chip
interface. The present work is mainly aimed to investigate the limiting shear stress at this …

Optimization of process parameters for machining of AISI-1045 steel using Taguchi design and ANOVA

A Qasim, S Nisar, A Shah, MS Khalid… - … Modelling Practice and …, 2015 - Elsevier
Previous published works on the optimization of parameters in orthogonal cutting process
have used a single tool. The parameters considered in these works are: surface roughness …

Quantification of the chip segmentation in metal machining: Application to machining the aeronautical aluminium alloy AA2024-T351 with cemented carbide tools WC …

S Kouadri, K Necib, S Atlati, B Haddag… - International Journal of …, 2013 - Elsevier
The chip segmentation process has a significant effect on the cutting force fluctuation during
machining which could affect tool vibration and tool wear. This paper deals with a …

Evaluation of ductile fracture models in finite element simulation of metal cutting processes

J Liu, Y Bai, C Xu - Journal of Manufacturing …, 2014 - asmedigitalcollection.asme.org
In this paper, a systematic evaluation of six ductile fracture models is conducted to identify
the most suitable fracture criterion for metal cutting processes. Six fracture models are …

Modelling and simulation of machining processes

M Vaz, DRJ Owen, V Kalhori, M Lundblad… - … methods in engineering, 2007 - Springer
The modelling of metal cutting has proved to be particularly complex due to the diversity of
physical phenomena involved, including thermo-mechanical coupling, contact/friction and …