Additive manufacturing of nickel-based superalloys: A state-of-the-art review on process-structure-defect-property relationship

A Mostafaei, R Ghiaasiaan, IT Ho, S Strayer… - Progress in Materials …, 2023 - Elsevier
Fusion-based additive manufacturing (AM) has significantly grown to fabricate Nickel-based
superalloys with design freedom across multiple length scales. Several phenomena such as …

Control of grain structure, phases, and defects in additive manufacturing of high-performance metallic components

T Mukherjee, JW Elmer, HL Wei, TJ Lienert… - Progress in Materials …, 2023 - Elsevier
The properties and serviceability of 3D-printed metal parts depend on a variety of attributes.
These include the chemical composition, phases, morphology, spatial distributions of grain …

Defects and anomalies in powder bed fusion metal additive manufacturing

A Mostafaei, C Zhao, Y He, SR Ghiaasiaan… - Current Opinion in Solid …, 2022 - Elsevier
Metal additive manufacturing is a disruptive technology that is revolutionizing the
manufacturing industry. Despite its unrivaled capability for directly fabricating metal parts …

Role of porosity defects in metal 3D printing: Formation mechanisms, impacts on properties and mitigation strategies

S Wang, J Ning, L Zhu, Z Yang, W Yan, Y Dun, P Xue… - Materials Today, 2022 - Elsevier
Abstract Metal 3D printing (3DP), a state-of-the-art manufacturing technology that brings the
potential to fabricate complex structures at low cost and reduced energy consumption, has …

[HTML][HTML] A review of multi-scale and multi-physics simulations of metal additive manufacturing processes with focus on modeling strategies

M Bayat, W Dong, J Thorborg, AC To, JH Hattel - Additive Manufacturing, 2021 - Elsevier
Numerical simulations have recently shown their potential as a robust, cheap and reliable
tool for predicting the quality of components produced by metal additive manufacturing …

Pore defects in Laser Powder Bed Fusion: Formation mechanism, control method, and perspectives

C Du, Y Zhao, J Jiang, Q Wang, H Wang, N Li… - Journal of Alloys and …, 2023 - Elsevier
Laser powder bed fusion (LPBF) additive manufacturing (AM) technology has been applied
to manufacture complex components which have already been used in aerospace …

[HTML][HTML] Holistic computational design within additive manufacturing through topology optimization combined with multiphysics multi-scale materials and process …

M Bayat, O Zinovieva, F Ferrari, C Ayas… - Progress in Materials …, 2023 - Elsevier
Additive manufacturing (AM) processes have proven to be a perfect match for topology
optimization (TO), as they are able to realize sophisticated geometries in a unique layer-by …

In-situ experimental and high-fidelity modeling tools to advance understanding of metal additive manufacturing

L Wang, Q Guo, L Chen, W Yan - International Journal of Machine Tools …, 2023 - Elsevier
Metal additive manufacturing has seen extensive research and rapidly growing applications
for its high precision, efficiency, flexibility, etc. However, the appealing advantages are still …

[HTML][HTML] Keyhole-induced porosities in Laser-based Powder Bed Fusion (L-PBF) of Ti6Al4V: High-fidelity modelling and experimental validation

M Bayat, A Thanki, S Mohanty, A Witvrouw, S Yang… - Additive …, 2019 - Elsevier
Metal additive manufacturing, despite of offering unique capabilities eg unlimited design
freedom, short manufacturing time, etc., suffers from raft of intrinsic defects. Porosity is of the …

In-situ monitoring plume, spattering behavior and revealing their relationship with melt flow in laser powder bed fusion of nickel-based superalloy

Y Wang, W Guo, Y **e, H Li, C Zeng, M Xu… - Journal of Materials …, 2024 - Elsevier
Laser powder bed fusion (LPBF) is a highly dynamic and complex physical process, and
single-track defects tend to accumulate into non-negligible internal defects of parts. The …