Pore defects in Laser Powder Bed Fusion: Formation mechanism, control method, and perspectives

C Du, Y Zhao, J Jiang, Q Wang, H Wang, N Li… - Journal of Alloys and …, 2023 - Elsevier
Laser powder bed fusion (LPBF) additive manufacturing (AM) technology has been applied
to manufacture complex components which have already been used in aerospace …

[HTML][HTML] Metal vaporization and its influence during laser powder bed fusion process

J Liu, P Wen - Materials & Design, 2022 - Elsevier
Laser powder bed fusion (LPBF) is a key metal additive manufacturing process and has
attracted increasing attention both in academia and industry. An essential physical issue …

Keyhole fluctuation and pore formation mechanisms during laser powder bed fusion additive manufacturing

Y Huang, TG Fleming, SJ Clark, S Marussi… - Nature …, 2022 - nature.com
Keyhole porosity is a key concern in laser powder-bed fusion (LPBF), potentially impacting
component fatigue life. However, some keyhole porosity formation mechanisms, eg, keyhole …

Mechanism of keyhole pore formation in metal additive manufacturing

L Wang, Y Zhang, HY Chia, W Yan - NPJ Computational Materials, 2022 - nature.com
During metal additive manufacturing, the porosity of the as-built part deteriorates the
mechanical property and even hinders the further application of metal additive …

In-situ experimental and high-fidelity modeling tools to advance understanding of metal additive manufacturing

L Wang, Q Guo, L Chen, W Yan - International Journal of Machine Tools …, 2023 - Elsevier
Metal additive manufacturing has seen extensive research and rapidly growing applications
for its high precision, efficiency, flexibility, etc. However, the appealing advantages are still …

Laser melting modes in metal powder bed fusion additive manufacturing

C Zhao, B Shi, S Chen, D Du, T Sun, BJ Simonds… - Reviews of Modern …, 2022 - APS
In the laser powder bed fusion additive manufacturing of metals, extreme thermal conditions
create many highly dynamic physical phenomena, such as vaporization and recoil …

Additive manufacturing of duplex stainless steels-a critical review

D Zhang, A Liu, B Yin, P Wen - Journal of Manufacturing Processes, 2022 - Elsevier
Duplex stainless steels (DSSs) are promising materials in many fields due to their excellent
corrosion resistance and mechanical properties, which are resulted from their microstructure …

[HTML][HTML] Influence of oxygen content on melt pool dynamics in metal additive manufacturing: High-fidelity modeling with experimental validation

HY Chia, L Wang, W Yan - Acta Materialia, 2023 - Elsevier
In the metal additive manufacturing process, the exposure to oxygen and its incorporation
into the melt pool are usually deemed unfavorable, but cannot be completely eliminated …

Heat transfer and melt flow of keyhole, transition and conduction modes in laser beam oscillating welding

W Ke, Z Zeng, JP Oliveira, B Peng, J Shen… - International Journal of …, 2023 - Elsevier
Melting modes have significant effects on the heat transfer and fluid flow in laser beam
oscillating welding (LBOW), which in turn affects the welding quality and solidification …

Understanding keyhole induced-porosities in laser powder bed fusion of aluminum and elimination strategy

L Guo, H Wang, H Liu, Y Huang, Q Wei… - International Journal of …, 2023 - Elsevier
Laser powder bed fusion (LPBF) technology has the potential to revolutionize the fabrication
of complex metal components in the aerospace, medical, and automotive industries …