A review on dissimilar laser welding of steel-copper, steel-aluminum, aluminum-copper, and steel-nickel for electric vehicle battery manufacturing

A Sadeghian, N Iqbal - Optics & Laser Technology, 2022 - Elsevier
The electric vehicle (EV) battery systems are complex assemblies of dissimilar materials in
which battery cells are connected using several thousand interconnect joints. Every single …

A review: laser welding of dissimilar materials (Al/Fe, Al/Ti, Al/Cu)—methods and techniques, microstructure and properties

S Kuryntsev - Materials, 2021 - mdpi.com
Modern structural engineering is impossible without the use of materials and structures with
high strength and low specific weight. This work carries out a quantitative and qualitative …

Investigation of copper/stainless steel multi-metallic materials fabricated by laser metal deposition

X Zhang, T Pan, A Flood, Y Chen, Y Zhang… - Materials Science and …, 2021 - Elsevier
The feasibility of fabricating a single component with a copper and stainless steel multi-
material structure can broaden its functional properties and offer significant value in …

Explosive welding of Al alloys and high strength duplex stainless steel by controlling energetic conditions

X Chen, D Inao, S Tanaka, A Mori, X Li… - Journal of Manufacturing …, 2020 - Elsevier
In this study, Al alloys and high strength duplex stainless steel plates were welded using
explosive welding technology. Compared with the direct welding method, the use of an …

[HTML][HTML] Recent developments in laser welding of aluminum alloys to steel

D Wallerstein, A Salminen, F Lusquinos, R Comesana… - Metals, 2021 - mdpi.com
The development of high-performance dissimilar aluminum–steel joints is necessary to
promote the feasibility of multi-material design and lightweight manufacturing. However …

Dissimilar MIG-CMT weld-brazing of aluminium to steel: A review

J Singh, KS Arora, DK Shukla - Journal of Alloys and Compounds, 2019 - Elsevier
Multi-material design is a viable approach to reduce fuel consumption as well as
environmentally unfriendly gas emissions. Aluminum is being increasingly used to replace …

Numerical and experimental study on keyhole and melt flow dynamics during laser welding of aluminium alloys under subatmospheric pressures

L Li, G Peng, J Wang, J Gong, S Meng - … Journal of Heat and Mass Transfer, 2019 - Elsevier
Porosity defects was highly related to the keyhole and melt flow dynamic during laser
welding process. In this paper, a novel 3D numerical model was developed to describe the …

Dissimilar welding of aluminium to steel: A review

Y Yang, Z Luo, Y Zhang, J Su - Journal of Manufacturing Processes, 2024 - Elsevier
The combination of aluminium (Al) and steel is a promising solution in the automotive
industry for reducing the weight of automotive body structure and fuel consumption. The …

Numerical simulation of arc-droplet-weld pool behaviors during the external magnetic field-assisted MIG welding-brazing of aluminum to steel

L Wang, Y Ma, J Xu - International Journal of Thermal Sciences, 2023 - Elsevier
The alternative longitudinal external magnetic field (LEMF) was verified to be effective to
enhance the spreading and wetting capacity of the molten aluminum metal in metal inert gas …

A review of research progress on dissimilar laser weld-brazing of automotive applications

D Krishnaja, M Cheepu… - IOP conference series …, 2018 - iopscience.iop.org
In recent years, a rapidly growing demand for laser brazing in the transportation industry for
automotive parts joining to improve the productivity, quality of the joints and cost efficiency …