From materials to cell: state-of-the-art and prospective technologies for lithium-ion battery electrode processing

J Li, J Fleetwood, WB Hawley, W Kays - Chemical Reviews, 2021 - ACS Publications
Electrode processing plays an important role in advancing lithium-ion battery technologies
and has a significant impact on cell energy density, manufacturing cost, and throughput …

A review of nickel-rich layered oxide cathodes: synthetic strategies, structural characteristics, failure mechanism, improvement approaches and prospects

Y Lv, S Huang, Y Zhao, S Roy, X Lu, Y Hou, J Zhang - Applied Energy, 2022 - Elsevier
Nickel-rich layered oxide cathode materials have high specific capacity and are
environmentally-benign, hence they are considered as the most relevant next-generation …

Data specifications for battery manufacturing digitalization: current status, challenges, and opportunities

FM Zanotto, DZ Dominguez, E Ayerbe… - Batteries & …, 2022 - Wiley Online Library
Lithium‐ion battery (LIB) manufacturing requires a pilot stage that optimizes its
characteristics. However, this process is costly and time‐consuming. One way to overcome …

Optical diagnostics of the venting spray and combustion behaviour during Li-ion battery thermal runaway induced by ramp heating

A García, P Zhao, J Monsalve-Serrano, D Villalta… - Applied Thermal …, 2023 - Elsevier
Lithium-ion cells are one of the solutions with the most significant potential for energy
storage in future transportation. However, a controlled ambient temperature is crucial for its …

Design and processing for high performance Li ion battery electrodes with double-layer structure

S Kalnaus, K Livingston, WB Hawley, H Wang… - Journal of Energy …, 2021 - Elsevier
Abstract A two-layer LiNi 0.8 Mn 0.1 Co 0.1 O 2 (NMC811) cathode has been designed and
fabricated containing a “power layer” and “energy layer”, with corresponding porosity and …

Mechanical and Electrochemical Implications of Drying Temperature on Lithium‐Ion Battery Electrodes

A Kukay, G Polizos, E Bott, A Ielvev, R Tao… - Batteries & …, 2024 - Wiley Online Library
Lithium‐ion battery (LIB) electrodes are typically produced with n‐methyl‐2‐pyrrolidone, a
toxic solvent that is a known carcinogen and reproductive hazard. Accordingly, aqueous …

Unlocking sustainable power: advances in aqueous processing and water-soluble binders for NMC cathodes in high-voltage Li-ion batteries

AC Rolandi, I de Meatza, N Casado, M Forsyth… - RSC …, 2024 - pubs.rsc.org
Current cathode electrode processing of lithium-ion batteries relies on the conventional use
of polyvinylidene fluoride (PVDF) as a binder, accompanied by the toxic solvent N …

Facile synthesis of crack-free single-crystalline Al-doped Co-free Ni-rich cathode material for lithium-ion batteries

Q Liu, Z Wu, J Sun, R Xu, X Li, X Yu, Y Liu - Electrochimica Acta, 2023 - Elsevier
Co-free, Ni-rich cathode materials have aroused enormous attentions for the low cost,
sustainable development of lithium-ion batteries. However, it is not easy to fabricate single …

Deconvoluting sources of failure in lithium metal batteries containing NMC and PEO-based electrolytes

WB Hawley, Z Du, AJ Kukay, NJ Dudney… - Electrochimica …, 2022 - Elsevier
Solid-state lithium metal batteries (SSLMBs) containing polyethylene oxide (PEO)-derived
polymer electrolytes and high-voltage (> 4 V vs. Li/Li+) cathode materials suffer from three …

Engineering Dry Electrode Manufacturing for Sustainable Lithium-Ion Batteries

MD Bouguern, AK Madikere Raghunatha Reddy, X Li… - Batteries, 2024 - mdpi.com
The pursuit of industrializing lithium-ion batteries (LIBs) with exceptional energy density and
top-tier safety features presents a substantial growth opportunity. The demand for energy …