Ultrasonic system and ultrasonic metal welding performance: A status review

XM Cheng, K Yang, J Wang, WT **ao… - Journal of Manufacturing …, 2022 - Elsevier
Ultrasonic metal welding (USMW) technology receives widespread attention because of its
advantages of environmental protection, high efficiency, high welding strength, and low joint …

Research and development status of laser micro-welding of aluminum-copper dissimilar metals: A review

S Yan, Z Li, L Song, Y Zhang, S Wei - Optics and Lasers in Engineering, 2023 - Elsevier
In the microelectronics industry, the high thermal and electrical conductivity of copper (Cu),
the low volume density and the high efficiency of aluminum (Al) are extremely attractive. The …

Impact of ultrasonic welding on multi-layered Al–Cu joint for electric vehicle battery applications: A layer-wise microstructural analysis

S Dhara, A Das - Materials Science and Engineering: A, 2020 - Elsevier
Multi-layered aluminium (Al) tabs to copper (Cu) busbar joints are increasingly being used
for electric vehicle (EV) battery applications. Being a solid-state joining process, ultrasonic …

Effect of welding parameters on tensile strength of ultrasonic spot welded joints of aluminum to steel–By experimentation and artificial neural network

D Zhao, D Ren, K Zhao, S Pan, X Guo - Journal of Manufacturing processes, 2017 - Elsevier
Aluminum and steel are widely used in automotive and aerospace industries. As a new type
of solid-phase welding, ultrasonic spot welding is an effective way to achieve joints of high …

[HTML][HTML] Toward defect-less and minimized work-hardening loss implementation of Al alloy/high-purity Cu dissimilar lap joints by refill friction stir spot welding for …

D Kim, S Baek, M Nishijima, H Lee, P Geng… - Materials Science and …, 2024 - Elsevier
The refill-friction stir spot welding (RFSSW) process on the Al5052–H32 alloy joined with
high-purity Cu film resulted in notable changes in the work-hardened Al alloy. The stirring …

Ultrasonic welding of aluminum to steel: A review

C Zhang, H Li, Q Liu, C Huang, K Zhou - Metals, 2022 - mdpi.com
As a solid-state bonding technology, ultrasonic welding (USW) has the characteristics of
green energy saving and environmental friendliness. It is more suitable for joining dissimilar …

Effects of welding pressure on high-power ultrasonic spot welding of Cu/Al dissimilar metals

H Li, B Cao - Journal of Manufacturing Processes, 2019 - Elsevier
Although high-power ultrasonic welding (HPUSW) can provide better welding results about
highly conductive materials, the welding mechanism is not well understood. In this study, the …

Advances in ultrasonic welding of lightweight alloys: A review

Z Abbas, L Zhao, J Deng, S Wang… - … Materials and Processes, 2023 - degruyter.com
The lightweight alloy sheet materials have been widely used in industries such as
automobiles, aviation, and aerospace. However, there are huge challenges in the structural …

Microstructure and mechanical properties of ultrasonic welded copper to aluminum cables joints

X CHENG, Y Ke, S LIU, S JI, W Jian - … of Nonferrous Metals Society of China, 2023 - Elsevier
The experiments of ultrasonic welding were carried out for BVR2. 0 copper (Cu) cables and
BLV6. 0 aluminum (Al) cables with different welding parameters. Scanning electron …

Influence of welding parameters and surface preparation on thin copper–copper sheets welded by ultrasonic welding process

R Nunes, K Faes, S De Meester, W De Waele… - … International Journal of …, 2022 - Springer
Ultrasonic welding is increasingly used in industry. In this paper, the influence of ultrasonic
welding parameters (USW) on the joint strength and quality was analysed. The properties of …