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Vehicle giga-casting Al alloys technologies, applications, and beyond
J Yang, B Liu, D Shu, Q Yang, T Hu - Journal of Alloys and Compounds, 2025 - Elsevier
The Giga-casting process, proposed by Tesla, has become a transformative technology with
great potential for improving the lightweighting of super-sized complex thin-walled vehicle …
great potential for improving the lightweighting of super-sized complex thin-walled vehicle …
[HTML][HTML] Ultrasonic Melt Processing: Progress, Applications, and Future Directions
S Yang, Y Weng, Q Zhao, G Wu, Z Deng, L Qin - Materials, 2025 - mdpi.com
Ultrasonic melt processing (UMP) has garnered significant attention from both academic and
industrial communities as a promising solution to critical challenges in the metal casting …
industrial communities as a promising solution to critical challenges in the metal casting …
[HTML][HTML] Three-dimensional characteristics of shrinkage porosities in Mg-xAl-1Zn-0.2 Mn alloys and their relationship with microstructures
C Li, A Zhang, Y Li, Y Cui, Z Tan, Z Dong… - Journal of Materials …, 2024 - Elsevier
Shrinkage porosities are microscopic casting defects that significantly deteriorate material
properties. This study examines the three-dimensional characteristics of shrinkage …
properties. This study examines the three-dimensional characteristics of shrinkage …
Microstructural, mechanical, and corrosion behavior of ZrO2, HA, and Y2O3 hybrid reinforced AZ91D alloy surface composites fabricated through FSP route
In the present work, ZrO2, HA, and Y2O3 hybrid reinforced AZ91D alloy surface composites
were fabricated using multi-passes friction stir processing (FSP) route. Consequently …
were fabricated using multi-passes friction stir processing (FSP) route. Consequently …
[HTML][HTML] Microstructure and Mechanical Properties of High-Pressure Die-Casting Mg–Al–RE Alloys with Minor Ca Addition
S Guan, P Wang, T Wang, C Wang, G Liu, Y Zhu - Materials, 2025 - mdpi.com
With the increasing demand for magnesium (Mg) alloys with high strength and good ductility,
this study explores high-pressure die-cast (HPDC) Mg-6Al-2RE (AE62), Mg-8Al-2RE (AE82) …
this study explores high-pressure die-cast (HPDC) Mg-6Al-2RE (AE62), Mg-8Al-2RE (AE82) …
[HTML][HTML] Effect of Adding Y Elements on Microstructure Refinement and Mechanical Properties of Mg-9Al-1Zn Alloy
J Cao, S Wei, X Wang, X Li, M Li, H Shi, X Hu, X Wang - Materials, 2025 - mdpi.com
Grain refinement is of very important significance for improving the microstructure and
mechanical properties of Mg alloys. This work investigated how the addition of various …
mechanical properties of Mg alloys. This work investigated how the addition of various …
[HTML][HTML] Study of Corrosion Behavior of Mg–Gd-Based Soluble Magnesium Alloys
Q Wang, Z Huang, Y Zhu, L Qin, J Zou, L Ma - Metals, 2025 - mdpi.com
The corrosion behavior of soluble Mg–Gd-based alloys was systematically investigated by
analyzing two key aspects: environmental factors and microstructural characteristics …
analyzing two key aspects: environmental factors and microstructural characteristics …
[HTML][HTML] Phase-Field Modelling of Bimodal Dendritic Solidification During Al Alloy Die Casting
Tracking the microstructural evolution during high-pressure die casting of Al-Si alloys is
challenging due to the rapid solidification, varying thermal conditions, and severe …
challenging due to the rapid solidification, varying thermal conditions, and severe …
[PDF][PDF] Intrinsic Equations and High-Temperature Heat Distortion Behavior of TA4 Alloy
L Ma, W Liu, Y Zhu, L Qin, J Zhou - 2025 - preprints.org
In this study, the high-temperature thermal deformation behavior of TA4 alloy was
investigated through thermal compression experiments. The effects of deformation …
investigated through thermal compression experiments. The effects of deformation …
Research on Numerical Simulation and Integrated Die Casting Process of Large Complex Thin-Walled Aluminum Alloy Automobile Rear Floor
J Dong, J Jiang, Y Wang, T Qin, M Huang, J Cui… - Available at SSRN … - papers.ssrn.com
The integrated die-casting rear floor (IDCRF) has the advantages of one-time forming, good
weight reduction effect, greatly improving production efficiency and vehicle performance. It is …
weight reduction effect, greatly improving production efficiency and vehicle performance. It is …